Refinery Performance Monitoring System for Refining & Petrochemical Industry
Refinery-Wide Process Monitoring, Energy Analytics & Operational Performance Optimization.
Posted by: Jagan
Date: July 23, 2026
About the Client
A large integrated refinery with a 20 MMTPA processing capacity produces a wide range of petroleum and petrochemical products across multiple process units, utilities, and energy-intensive systems. To improve refinery-wide operational visibility and performance monitoring, the refinery required a centralized Refinery Performance Monitoring System.
Business Challenges
- Disconnected monitoring across refinery operations
- Data scattered across multiple applications and databases
- Manual report generation resulting in higher error rates
- Slow detection of operational abnormalities and performance gaps
- Complex inventory and tank tracking with delayed business decisions
What We Did
We implemented a centralized Refinery Performance Monitoring System (RPMS) by integrating multiple refinery data sources and providing real-time dashboards, KPI monitoring, automated reporting, alerts, and trend analysis to improve operational visibility and performance monitoring.
- Integrated multiple refinery data sources into a centralized RPMS platform
- Developed real-time dashboards and KPI monitoring solutions
- Prepared automated Process, Energy, Utility, and EII reports
- Developed inventory dashboards and enabled equipment monitoring through OCMS dashboards
- Implemented real-time PFDs, trend analysis, and automated IOW alerts and schedulers
Value Delivered
- Centralized access to refinery data and key performance indicators
- Enhanced monitoring of inventory and equipment health
- Significant reduction in manual reporting activities
- Improved operational safety through automated alerts
- Faster operational decision-making with real-time insights