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Integrity Operating Window

Defines the safe operational limits of your valuable equipment
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Monitors the healthy range of Operational Parameters

The Integrity Operating Window & Safe Limits Management solution proactively monitors the identified critical parameters to keep them within the operating windows and responds promptly to any deviations by defining the operational boundaries.

Solution Benefits

By defining operational boundaries, IOW solution aim to prevent situations that could compromise the integrity of equipment, the safety of workers and the environment.

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Reduction in deviations

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Process stability

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Accuracy in reports

Limits management
Timely alerts
Statistical analysis

How this helps your operations

The Integrity Operating Window is a concept that defines the safe operational limits of equipment within a process plant. It encompasses a range of critical parameters, such as temperature, pressure, flow rates, and composition, beyond which equipment may become compromised, leading to safety hazards, emissions, or even equipment failure. By defining these operational boundaries, process plants aim to prevent situations that could compromise the integrity of their equipment, the safety of their workers, and the environment.

Core features

The Integrity Operating Window encompasses a range of critical parameters, such as temperature, pressure, flow rates, and composition, beyond which equipment may become compromised, leading to safety hazards, emissions, or even equipment failure.
  • All the IOW’s limits are configured and can be managed in inSis limits management module
  • All the limit changes are tracked with audit trail
  • All the IOW parameters are listed and mapped to inSis
  • inSis supports integration with existing data historians, LIMS and manual data entry
  • Alerts are configured in inSis based on the windows defined
  • An email and SMS alerts will be delivered to the respective teams for proactive monitoring
  • Real-time monitoring of IOWS, allows operators and engineers to have a complete overview of the current state of operations
  • This allows for quick decision-making to prevent any situation from surpassing the defined IOW limit
  • The monthly compliance are generated for the operations management team to ensure the compliance of the IOW’s

How it works

Based on the Historical data, process, operations and inspection team identifies the critical parameters that must be controlled properly. Once the critical parameters are identified, specific operating limits are established. Also, a risk assessment is performed to determine the consequences of the deviations of IOWS.

Based on the risk the priority of IOW is defined. The operations team must ensure that these parameters are maintained within the operating windows and must respond promptly to any deviations.