Electronic Batch Manufacturing Records for Specialty Chemicals Manufacturing

Digital Batch Execution with Real-Time Process Data & Workflow Integration.

About the Client

A global specialty chemicals manufacturer produces performance additives for petroleum refining, polymers, textiles, and other process industries through multi-plant, batch-driven operations. The organization required digital batch documentation, real-time process data capture, and integrated lab-to-shop-floor visibility to improve batch execution and release efficiency.

Business Challenges

eBMR from Jaajitechnologies
  1. Manual paper-based BMRs resulted in transcription errors and rework
  2. Operators manually recorded temperature and pressure at each process step
  3. Limited real-time visibility into laboratory sample testing status
  4. LIMS and shop-floor batch records operated as disconnected systems
  5. Manual approvals and raw-material verification delayed batch release

What We Did

eBMR from Jaajitechnologies

We digitalized batch records into eBMR, integrating the plant historian, LIMS, and Oracle ERP for automated data capture, lab integration, and controlled approvals.

  1. Digitalized paper BMRs into structured electronic batch records
  2. Automated temperature and pressure capture from the plant historian
  3. Integrated LIMS results and real-time sample testing notifications
  4. Implemented multi-level electronic batch approval workflows
  5. Integrated Oracle ERP raw-material data for traceability and verification

Value Delivered

eBMR from Jaajitechnologies
  1. Eliminated manual transcription errors in critical process parameters
  2. Accelerated batch release through real-time lab integration
  3. Improved data integrity and regulatory audit readiness
  4. Strengthened accountability through electronic approvals
  5. Enabled end-to-end raw-material and batch traceability