Digital Maintenance & Asset Health Monitoring System for the Petroleum Refining Industry

1. Lack of centralized visibility into the health and condition of critical plant assets

2. Difficulty tracking inspection schedules and maintenance activities across multiple asset categories

3. Limited visibility into historical equipment conditions and recurring abnormalities

4. Delayed identification of asset degradation and potential equipment failures

5. Challenges in tracking inspection compliance, abnormality resolution, and corrective actions

Implemented a centralized digital maintenance and asset health monitoring platform to streamline inspection activities, monitor equipment conditions, and support proactive maintenance planning.

1. Digitized scheduled and ad-hoc maintenance inspections across electrical, mechanical, and instrumentation assets

2. Implemented condition monitoring for transformers, protection relays, compressors, and other critical equipment

3. Enabled vibration, ultrasonic, thermography, and lubrication monitoring with structured field-data capture

4. Developed centralized dashboards for asset health, inspection status, historical trends, and abnormality tracking

5. Integrated rule-based condition assessment, automated alerts, and Corrective and Preventive Action (CAPA) workflows

1. Centralized visibility into critical asset health and maintenance activities

2. Improved traceability of inspections, measurements, and equipment condition records

3. Early identification of abnormalities and potential equipment failures

4. Improved maintenance planning through condition-based monitoring and historical trends

5. Enhanced asset reliability, maintenance compliance, and overall plant availability