inSis Safety Interlock Bypass Management (SIM)​

Client: Oil Refinery

Location: India

The solution digitizes and simplifies the management of safety interlocks across all process units through clear workflows, transparent approvals, and real-time tracking, enabling a centralized and standardized system with full traceability, faster response to critical events, improved plant safety, reduced manual effort, and better regulatory compliance.

Features of SIM​

  • Digital Interlock Registry with real-timetracking​
  • Bypass Workflow with customizable approvalsteps​
  • Manual Entry & Bulk Upload options​
  • Multi-level Approvals with built-in riskassessment​
  • Custom Authorization Matrix with email alerts​
  • Auto-alerts when tag conditions are met,allowing direct bypass without manual entry​
  • Integration with inSis Operational Logbook torecord bypass events​
  • Email Notifications & Reminders for pendingtasks​
  • Automatic Scheduling of daily, weekly, andhistorical reports​

Scope of Work​

  • 32 Units across the plant​
  • 16,437 Interlocks managed​
  •  New Interlock & Bypass Creation(Manual + Bulk Load)​
  • Configurable Alerts & Remindersvia Email​
  • Work Area Dashboard for trackingpending approvals​
  •  Reports Exportable in Excel andPDF formats​
  • Approval Chain with AuthorizationMatrix per department​

Benefits

✅ Digital Record of All Interlocks & Bypasses
⚡ Faster Approval & Quick Normalization Cycles
🔔 Timely Alerts to Prevent Bypass Overruns
📊 Data-Driven Insights for Proactive Safety Decisions
📁 Complete Audit Trail
🌐 Centralized Monitoring Across All Process Units