Client: IOCL R&D
Location: India
RDMS implemented to integrates ~22 PLCs/DCSs into a centralized server, enabling real-time monitoring, dashboards, reports, SLDs, historical analysis, mobile access, alerts, and analytics—delivering complete end-to-end visibility across ~5000 tags with 100+ KPIs and 350+ alerts.
Key aspects of solution
- Connected 22PLCs/DCS to a centralRDMS Server through gateways
- Parameters such as flow,temperature, pressure are relayed tothe central RDMS server
- Communication established throughPLC, Modbus and OPC connectivity
- Users have access to the centralizeddata on mobiles and laptops
- Historical data is available forcomparison and Root Cause Analysis
- Alerts and notifications sent to usersin case of deviations from definedlimits
Benefits
👨🔧 Dependence on manpower reduced
⏱️ Data available at 10-second frequency
🚨 Pre-emptive actions taken to prevent untoward incidents
📊 Reports and dashboards automated & published at predefined intervals
⚙️ Easy optimization of process parameters with end-to-end visibility