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Monitoring & Calibration of Analysers for a Refinery through Yokogawa

Client: Leading Refinery

Location: Orissa, India

The solution Analyser Management System (AMADAS) was designed for ERU/EG units of the refinery. It incorporated Dashboards, PFD, KPI Management, Tasks, Reports and Historian modules, covering PM, Operations and Maintenance departments. The objective was to comprehensively manage online analyzers and increase the availability, through real-time monitoring and calibration. It provides a record of maintenance activities performed on the analytical instruments, detects anomalies and generates alerts, and also delivers data analytics including customized reports.

Packages Installed

  • 5,000 Tags & 33 Analysers
  • 6 Analyser Shelters & Dashbaords
  • 33 Individual Analyser Dashboards

Analyzers Deployed

  • Gas Chromatograph 
  • Field Analysers
  • Mass Spectrometer
  • UV Analyzers
  • Nox

Integrations Conducted

  • DCS Integration – Read & Write
  • Validation & Calibration
  • 7 PLC Integrations